Ecological Biofuel :Brazilian and Indian ExperienceThis is a featured page

Technology sytems - System Engineering

Technology system for Ecological biofuel


Everything we do requires the use of technological systems. This happens when we play to work for economical fuel . Think about things you want to do to minimize your fuel consumption . Does that not require using novel biofuel systems?


Key information



Practical Technology developed in Brazil
Technology systems of Biofuel
Technology systems analysis.
Technology synthesis of Biofuel

Technological systems all employ resources to accomplish their purpose. These resources can be information, material and energy. Often systems employ a combination of these. Subsystems also use such resources, often getting them from another subsystem.

The follwing is the text of Sylmar, CATI, SP Brasil

Adopted resume of the translated text from Sylmar sited origional work in
http://www.cati.sp.gov.br/_Cati2007/_produtos/SementesMudas/biodiesel.php


From May 2003 until the second half of 2005, all tractors of Core Production of Seeds of Aguas de Santa Bárbara, CATI,SP ,BR with the jet engines direct or indirect, one of the unit "Ataliba Leonel" (MF235 said previously ) came to be moved with a mixture of vegetable oil (30%) more diesel oil (65%) and solvent (5% of petrol common). This mixture, called a biofuel, has very close viscosity of the oil diesel oil. A Mercedes-Benz truck, model 1313, year 1978, was also tested, running 6,000 kilometers with a mixture biofuel.

The summary of the final results of these evaluations is transcribed below:
Tractor / Truck

Manufacturing Year /Duration Test /Consumption average /Problems identified


Ford 5610 (ID) 1986 /1,000 hours 4.2 liters / hour no
MF 65x (ID) 1972 /500 hours 3.5 liters / hour no
MF 50x (II) 1972 /300 hours 2.5 liters / hour no
CBT 2105 (ID) 1978 250 hours 8.7 liters / hour no
MF 235 (II) 1978 1,000 hours 2.5 liters / hour no
Mercedes-Benz 1313 (ID) 1978 6,000 km 3.5 km / liter none

Final considerations:

- The use of 100% vegetable oil as a fuel in place of diesel oil, it is possible to run , but also depends on appropriate technology of jet engines and systems to prevent potential problems caused, mainly, by non-combustion total of such oils because of high viscosity of them.

The biofuel mixture consisting of 30% of vegetable oil + 65% of diesel oil from oil + 5% of gasoline with alcohol anhydrous (75% + 25%), used to replace the diesel oil from oil, appears to be a very interesting option for both direct injection engines and indirect, allowing the reduction of dependence on non-renewable fossil fuel and opening a significant market for the production of oil. This option must be considered and evaluated scientifically to obtain safe and definitive conclusions. The mixture biofuel cited in the period and the conditions in which it was tested, not shown any of the inconveniences caused by the total replacement of diesel oil by oil vegetable oils, in all cases evaluated. We must also highlight that for the tractor Ford 5610, strong indications of significant reduction of consumption were obtained during the period, which used the mixture.

- Because of the possibility of: a) production of various oilseeds in all regions of Brazil, including in the semi-arid regions, b) obtaining and extraction of vegetable oils by pressing the cold and filtering directly by the severity level of rural property c) use of technology already available in European countries that allows the direct use of vegetable oils as fuel; feel the urgent need for that in our country, also devotes special attention to the alternative use of renewable fuel, in addition to the others who already are being used and encouraged, such as alcohol and biodiesel.

For more information please contact and Regional Office of Andradina e SYLMAR , CATI ,SP, BR tel: 55 (18) 3722-3040.

*************************************************************************************

The Indian Practical experience

Online edition of India's National Newspaper

Friday, Jan 06, 2006


Engineering college staff run engine on bio-fuel Laiqh A. Khan
Mahua oil was blended with ethanol to run an engine better than diesel
  • The engine run with ethanol as an additive to mahua oil performed better than diesel
  • A blend of mahua oil and ethanol gave a break thermal efficiency 10 p.c. better than diesel MYSORE: The faculty of the Mechanical Engineering Department at Vidya Vikas Institute of Engineering and Technology (VVIET) in Mysore has claimed a breakthrough in bio-diesel research by running a diesel engine on agriculture-based oils without any diesel additive. They used a blend of mahua oil with ethanol, both agriculture-based fuels, to realise an IC (internal combustion) engine performance better than diesel oil. "Though engines have known to run on agriculture-based fuels when blended with diesel, our research has proved that engines can perform equally well, if not better, on agriculture-based fuels without any diesel additive," Assistant Professor of Mechanical Engineering Department, VVIET, Ramesha D.K. told The Hindu . The process has completely eliminated use of diesel to smoothly and efficiently run a diesel engine or an IC engine. Explaining the significance of their research findings, Mr. Ramesha said diesel engines have been run purely on agriculture-based oils like Mahua, Honge or Jatropha. But, the performance of the engine is seriously impaired due to the high viscosity level in the agriculture-based oils. Hence, the agriculture-based oils are blended with a good percentage of diesel to ensure a better performance of the engine. "Our experiment has shown that we can substantially bring down the level of viscosity in the agriculture-based oils so that they can act as a clear substitute for diesel. The use of diesel to run a diesel engine has been eliminated with our finding," he claimed. When run with five per cent, 10 per cent, 15 per cent and 20 per cent of ethanol, a by-product of sugar industries using sugarcane, as an additive to mahua oil, the engine performed even better than diesel oil, according to Professor of Mechanical Engineering, VVIET, B.J. Ranganath, who guided Mr. Ramesha in his research. The experiment was carried out successfully by Prof. Ramesha and Mr. Ranganath with technical assistance from Assistant Professor in Mechanical Engineering Department, National Institute for Technology, Karnataka (NITK), Surathkal, Ranaprathap Reddy. Apart from marginally reducing fuel consumption, a blend of mahua oil and ethanol gave a break thermal efficiency that is 10 per cent better than diesel, Mr. Ranganath said. So far, 95 per cent diesel is being blended with barely five per cent of agriculture-based oils such as jonge and jatropha to ensure a good performance by the engine. Mr. Ramesha has been invited to present a paper on the finding at the National Conference on Bio-fuels scheduled at National Institute of Technology, Karnataka (NITK), Surathkal, from March 23 to 25. Meanwhile, Dr Udupi Srinivas from Indian Institute of Science (IISc) said the research was significant if it had succeeded in blending Mahua oil with ethanol. Mahua tree, botanically known as Madhuca Latifolia and Madhuka Longifolia, is widely grown in Uttar Pradesh, Madhya Pradesh, Gujarat and many parts of South India. The tree, its flowers and seeds have been gainfully used in agricultural economy. The kernel contains about 50 per cent oil, but extraction is 20 to 37 per cent in village mills.




  • Online JTF Sustianable biofuel list Debate


    The amount of much water can be good for IC motor , however the fuel efficiency willl be low.

    The role of Biodiesel is more as an additive as same as castor oil use with hydrated ethanol , as solubility and miscibility of the only oil with ethanol is the castor oil, also having good lubricant additive properties .

    There is problems with blending of SVO and ethanol , as they do not mix well..Several years experince to find cheap additive based on perfural , isoamyl alcohol can solve the problems in small quantity , but are found to be expansivos.

    The max amountof SVO found to be maxium 50 porcents petro deiesel , , other is there is problem of viscosity.The other need to be some fuel diluente petro diesel , kerosene, gasoline , alcohol and now also BD too.
    As mentioned in the following Brazilian experience and reports
    Gasoline poved to be better than alcohol to be miixed with with SVO as 75 porcent gasoline and 25 porcent ethanol

    However the use of BD can make possible the use of hyrated alcohol with hiher level as it is surfactant with hydrophilic and hydrophoic oil water phase miscibility , alcohol as co solvents.But as small amount as pointed out by Keith of gasoline is better as gasilne becom better co solvent too.

    But these are mostly acadamic theoretical study, as less practical experience are published .

    Based onthe Brazilian studies the best results can be made possible again with the same direction given by keith upto 2 porcent gasoline with 10 porcent hydrated alcohol , bring down the viscosity adding the BD and making the fuel viscosity ideal ,as this the key facto as much as solubilty, again coming possible to maxium level upto 70 porcent SVO depending on the oil viscosity.

    Upto 30 porecnt SVO no problems with BD ou petro diesel .However hihger use need careful study.


    Thus Biofuel blend is the practical approach , reducing the need for expensive Biodiesel, more ethanol.
    However BD has importnt role too as an surfactant additive , making possible the bioetanol water in biofuel


    Based on what Keith has reported recently, castor oil 20 % can be used to 80 % ethanol hydrated ,I am sure again a significant amount of ethanol can be replaced using SVO with viscosity as the limit,thus there will not be no need for BD in rural areas to run generator.

    Milled Castor beans can be used extract ethanol from water , then pressed , mixed with the SVO , so taht the engine can run with out engine modification and also without the expensive BD .

    Some practical experiments need to be done to prove this journey is possivel


    What look impossible today can be made possible tomorrow by experimentations



    Yours truely

    Pagandai V pannirselvam







    2008/1/7, keith@journeytoforever.org <keith@journeytoforever.org>:
    Hello Tom

    >Hello All,
    >On 9/25/06 Pagandai Pannirselvan wrote:
    >>The small co generation of electrical energy based on the bio dieselcan
    >>make possible the use of pure used vegetableoil andalso some e 5
    >>porcent hydrated ethanol , making possible to lower the viscosity of used
    >>vegetable oilin deiesel engine, removingdependence with
    >>Conventional deisel.
    >>Thus the blend of used vegetable oil 70 percent, hyrated ethanol 10
    >>percentand biodeisel 20 porcent can be used with less problem for
    >>motor maintainence in rural areas.

    He says "with less problem", I'm not sure if that means "without problem"
    but it might do.

    > I've recently been contacted by a former student who would like to
    generate his own electricity for his woodworking business. He is
    considering a diesel generator and asked about biodiesel. I
    suggested he look into using a BD/WVO blend rather than processing
    it all into BD, as he would be using about 3 gallons (11.4 L) per
    hour (120+ gal/week).
    > 1.Does anyone have experience using ablend such as that suggested
    by Pagandai Pannirselvan in a diesel generator?

    No experience, sorry, but some thoughts might help, FWIW.

    > 2.Hydrated ethanol:What % water would be tolerated?
    > In the U.S. it is possible to get a permit to distill ethanol. Only
    that which leaves the premises must be denatured to prevent human
    consumption. 85-90% ethanol is do-able, and used on premises would
    not have to be denatured

    The maximum purity you can get straight from the still is about 96%,
    190-proof (95%) should be doable.

    This is from David Blume's excellent book "Alcohol Can Be a Gas!":

    "There is a myth that anything less than 200-proof alcohol will separate
    from gasoline due to the small amount of water in the alcohol. Gasoline,
    alcohol, and water are miscible (stay dissolved in one another), depending
    on temperature and on water and alcohol content. In fact the bottled
    additive to combat water in your tank, generically known as "Dry Gas," is
    nothing more than 200-proof alcohol, which causes the water to blend with
    the gasoline.

    "In Brazil, they pump alcohol that contains about 4% water. In warm
    climates there is absolutely no problem in mixing wet alcohol with
    gasoline, but all of Brazil is not warm and balmy. When I visited there, a
    General Motors engineer showed me a study that accurately outlined the
    physical limits of mixing water, alcohol, and gasoline. According to the
    paper, published by the Society of Automotive Engineers, at about 68 deg F
    [20 deg C], alcohol with as much as 45% water will mix with gasoline and
    not separate. At 4% water, alcohol will form a stable mix with gasoline
    down to about minus 22 deg F! [-30 deg C] This means that those of you who
    live in milder climates don't have to go through the extra step of
    producing dry 200-proof alcohol to get it to mix properly with gasoline.
    And if you do live in minus 22 deg F, you would generally only have to use
    200-proof during the winter and only if you were going back and forth
    between alcohol and gasoline in a non-flexible-fuel vehicle. Flexible-fuel
    vehicles will simply adjust to phase-separated fuel."

    Pagandai was probably referring to 96% ethanol, 4% water, but I guess 95%
    would do just as well.

    David Blume also refers to farmers' tests in the US using blends of
    petro-diesel, biodiesel and dry ethanol in diesel engines. Most used 50%
    ethanol, and 25% each of biodiesel and petro-diesel, but Blume says they
    only used the petro-diesel because it was cheaper than biodiesel at the
    time and 50-50 alcohol and biodiesel should be fine. He thinks a minimum
    of 20% biodiesel and 80% alcohol would also be fine, but says it needs
    testing (with a dynamometer and a knock-meter).

    "What % water would be tolerated?" Water in the fuel can be a Good Thing,
    it improves combustion efficiency and reduces emissions - just as long as
    it stays in the fuel and doesn't separate.

    This EPA paper for instance, "Bibliography of Water-Fuel Emulsions
    Studies", lists 23 studies, all with diesels: "Following is a list of
    studies that are being considered for inclusion in work being done by EPA
    to assess the effects of water-fuel emulsions on emissions of oxides of
    nitrogen (NOx), hydrocarbons (HC), and particulate matter (PM)."
    http://www.epa.gov/otaq/models/analysis/emulsion/emulbibl.pdf

    David Blume also reports on the use in Brazil and other countries of
    blends of 20% castor oil and 80% wet ethanol (4% water) as diesel fuel.

    Used WVO and castor oil are not the same (and the quality of the WVO
    surely matters too - higher FFA probably means more water, for one thing).
    But I think Pagandai's recipe might be a good one just the same: vegetable
    oil 70%, hydrated (96%) ethanol 10% and biodiesel 20%.

    There's also the ACREVO study of SVO use, which mentions using 9% of 95%
    ethyl alcohol with SVO:

    "The overall combustion performance of the rapeseed oil are very
    satisfactory in comparison with the diesel fuel while the rapeseed oil
    produces almost 40 % less soot than diesel fuel. The different volatility
    of this fuel respect to the diesel fuel is responsible of the different
    behaviour of the sampled gas concentrations in the base of the flames
    while at the end of the flames, both attain almost the same values. It has
    been established that an addition of 9 % of ethyl alcohol (95 %) bring a
    great benefit regarding the pre-heating oil temperature. In fact, the
    presence of alcohol allows a reduction in the inlet oil temperature from
    150 °C to 80 °C. Moreover, the combustion of the emulsion produces less
    soot and, at the exhaust, the amount is almost one half less than that
    produced by the combustion of rapeseed oil."
    http://www.nf-2000.org/secure/Fair/F484.htm
    Advanced Combustion Research for Energy from Vegetable Oils (ACREVO)

    > 3.Could E-85 be substituted for the hydrated ethanol?
    >I've heard of commercial suppliers adding small amounts of gasoline to
    their diesel. Since the E-85 would only constitute 10% of the mix, the
    total gasoline would only be .15 X .10 = .0150 (1.5%)

    I doubt the gasoline would make a difference.

    Pagandai's blend using E85 could be worth a try, IMHO, especially with a
    generator, there's a case for it but no guarantees. Start and stop on
    biodiesel might be safer, though from what ACREVO says it might not be
    necessary.

    HTH.

    Best

    Keith


    >Thanks,
    > Tom
    >



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